When should you get a solar thermal inspection?
Thermal inspections use infrared cameras to identify hotspots, cell damage, and wiring faults that are invisible to the naked eye. Not every system needs one — but some definitely do. Here are the signs that indicate a thermal inspection is worth the investment.
Symptoms to watch for
Signs that this issue may be affecting your system
Cell hotspots
CommonLocalised overheating in individual cells caused by micro-cracks, shading, or manufacturing defects. Best detected via thermal imaging.
Wiring or connection issues
UncommonLoose connectors, corroded terminals, or damaged wiring causing resistive losses. Can be a fire risk if severe.
When to get a professional inspection
Signs you need professional help
Expected inspection costs
Drone thermal audit
Most comprehensive option
Handheld thermal scan
Best for smaller systems
Electrical inspection
Inverter and wiring only
Find inspection providers
Browse providers — US · UK · Australia · SpainIs your system affected?
Use our free Solar Loss Checker to get a personalised diagnosis with an action plan.
Based on conservative solar performance modelling and published degradation data
Updated June 2026 · Structured performance modelling
How we calculate →More guides
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This issue by state
When should you get a solar thermal inspection? — By State
Frequently asked questions
How much performance loss is typical for this solar problem?+
Cell hotspots typically causes 5–20% output loss on residential solar systems, depending on severity, panel count affected, and how long the defect has been present.
Can I detect this issue without a professional inspection?+
Some signs (visible discolouration, hot panels on a clear day, inverter error codes, year-on-year kWh drop > 8%) are observable from monitoring data. For confirmation, a thermal imaging inspection — drone or handheld FLIR — is the gold standard and costs $299–$549 for a residential system.
Is this covered under my panel or inverter warranty?+
Most tier-1 panel warranties cover defects causing performance below 80–85% of nameplate within 25 years, and inverter warranties run 10–12 years. Claims almost always require third-party diagnostic evidence (thermal images, IV-curve traces, or written performance reports).
How fast does this defect get worse if I ignore it?+
Untreated, cell hotspots can compound — a single hot cell can degrade neighbouring cells through reverse bias, and a failing optimiser or inverter often cascades across strings. Typical degradation acceleration is 2–4× normal once a fault is present.
What does a thermal inspection cost to confirm this?+
A residential thermal solar inspection in the US costs $299–$549, UK £249–£449, and Australia AU$399–AU$699. Drone-based audits are usually at the lower end and complete a 10 kW array in under 20 minutes.
Should I repair, replace, or claim warranty?+
Rule of thumb: if defect-affected panels represent < 10% of array output, repair (e.g. bypass diode replacement, junction box rework). If 10–25% and within warranty period, file a claim. If > 25% and out of warranty, model the payback of partial re-power vs full replacement against current $/W pricing.